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Old 04-06-2017, 10:14 PM
crispix crispix is offline
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Join Date: Jun 2011
Location: Illinois
Posts: 74
Default 2004 Polaris sportsman 90

Hey guys. Just picked up a 2004 Polaris sportsman 90 from a buddy. He gave it to me so I could fix it for my daughter. It has been sitting outside for a couple years now and he told me it was locked up. Are their any gurus on here for these machines. I don't even really know where to start. Are they easy to work on? Any help or advice would be great. Thanks
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Old 04-07-2017, 10:02 AM
duke416ex duke416ex is offline
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Join Date: Sep 2005
Location: Morgantown, KY
Posts: 3,123

They are the same as many of the other Chinese mini quads. I will try to remember when I get home I may have a service manual for one. I believe I found it on a Polaris forum pretty easily. The ones I have worked on had trouble breaking swingarms and some electrical issues but ran good other than those couple times.
04 450r, elkas, Hipers, Fasst, precision stabilizer, ims, Rossier, Maxxis, PRM skids and bumper, Tireballs, SMC Arms & Stem, AFAM & DID, Maier, Stage 2, Venom

02 GSXR 750, steel lines, Jardine, K&N, Maxxis, more to come

Sponsors: Fun Valley Motors Morgantown, KY, and myself
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